FAQ:
Why do they cut out sections of highway & refill with new concrete?
I see this all they time on the interstate. They will cut out square sections of roadway every 20 feet or so, and then pour new concrete in those spots. Was just wondering if they were doing it because those sections of road were bad or some other reason.
Answer by Star G
Generally this is done when some structural defect or weakening is found. The concrete is originally poured in sections like that, so they only cut out the sections that are damaged, not the whole roadway.
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This is usually done because of cracking or defects in the concrete. If this is not done, the next winter, moisture will get in the cracks and freeze, which will cause it to break apart. During the summer moisture will get under the concrete and build up heat and have a mini explosion. This will actually lift the concrete up higher than the original level.
To expand a little on previous answers. They do that to repair the road. A lot of times (as previously explained) the concrete will crack, moisture will seep down into the crack and into the ground below.
They wouldn’t replace the concrete simply for cracks though, that could easily be resolved with a polyurethane sealant such as Sonolastic’s NP-1…. it’s basically caulking for concrete. Or the cracks could be injected with epoxy to prevent moisture from getting below the concrete.
They replace the concrete that is already beyond these measures though. the water that has seeped under the road either from a crack or from a nearby underground water table that has slowly either eroded away soil from under the road causing the road to settle or dip down, or has settled into the soil making the earth expand and causing the road to heave up.
By removing the concrete they can re-compact the soil under the trouble area or add more soil if it has been settling. Then pour a new slab in place of the old.