FAQ:
HOW DO I REPAIR SPARK LEAD PLUGS?
My car is miss firing due to a weak connection from the distrubuter cap and the spark plugs. This is because when i disconnect the leads from the spark plugs it leaves the inside of the the leads on the spark plugs. How can I reapir these, as new leads cost £80 from vauxhall, If no-one otherwise all just go to scrapers
Answer by stush30@verizon.net
Check the auto parts stores to see if they sell new wire lead tips or ends. Being that you cannot afford a new set of wires, check the salvage yards for a used set.
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You don’t repair them, you replace them. If you can’t take off a spark plug wire without breaking the connector don’t try to take them off. They do make a tool to get them off. It can also be done by hand but you have to turn them back and forth to loosen the connector, not just pull on it.
If the graphite impregnated core is intact, and still sticking out from the insulated outter shell, you can just pry open the wire end of the terminal, and crimp it back on, with the core of the wire folded back over so that it is in contact with the terminal. If the core is burnt or broken off, you will need to cut it shorter, and strip away the insulation far enough back to fold the core over the side. Some silicone spray from an aerosol can will help slip the boot off and back on.
The only good way to make sure that the whole wire is good though, is to measure the resistance of the wire with an ohmmeter. Should read about 1,000 Ohms per inch.
A boot pulling pliers wouldn’t be a bad idea. This one is kind of like mine, and it runs $ 8 at Sears;
http://s7.sears.com/is/image/Sears/00947068000?qlt=90,0&resMode=sharp&op_usm=0.9,0.5,0,0
do you mean the end of the plug wire came off? if that,s what you talking about, just take the end and spread it, pull the boot up on the wire and crimp the end back on.