FAQ:
I want to turn my 1990 jeep yj into a serious offroad machine/rock-crawler, where do i start?
I just got my first jeep. It is a 1990 yj. It already has a 3″ suspension lift and 2″ body lift along with 34″ super swampers. I have a good start but where should i go from here?
Answer by Jessica Kruse
suspension, transmission, tires.
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You should definetly add a roll cage and beef up the transmission. Adding a winch would probably be a great idea. Also,get good tires and maybe beef up the engine a little as well. (more torque)
Armor, you’re going to beat the hell outta that thing off road, get some good bumpers, good skids, and good rockers.
Make sure you have some decent axles. They need lockers. They also need to be strong enough not to break when you lock them. You need 4.88 gears for 35′s or 4.56 for 33′s (assuming you have a 6 cyl. engine. You can swap in a Dana44 rear to take care of the strength issue, you can also use a Ford 8.8 from an old Explorer.
When you start breaking things (and you will) upgrade upon replacement. Try to change the lift to use a smaller body lift. You can buy kits, move the leaf springs onto the top of the axles (SOA – spring over axle), reverse or change the shackles. Trim the fenders to accept TJ flares. Also, get a good winch – something by WARN – 9k capacity or so.
I hate to say it, but you should leave your YJ just how it is and save your money so you can buy a CJ-7 or TJ. The CJ-7 has a better stance for off roading, but does not compare to the TJ as far as suspension. The YJ was designed more for the streets than an off road rock crawler. You can build one from it, but you will end up spending more money to make it compare to a different model. The TJ is 4 linked front and rear. It is very easy to get 18″+ of articulation for little money as compared to the YJ.
If you are set on building your YJ, start with a roll cage then a shackle reversal up front along with a spring over conversion front and rear. Next, install an Atlas 4:1 transfer case and a slip yoke eliminator drive shaft in the rear. Regear both axles and upgrade to a Dana 44 minimum with lockers (The TJ Rubicon comes stock with all the fancy drive train). Next I would build/buy tube fenders for the front for more tire clearance. After that, I would build/buy a rear tube fender/high cut body section (Blue Torch Fab .http://www.bluetorchfab.com/store)
I would look into an on board air compressor to re-bead tires on the trails. Some bead lock wheels help too. Hydraulic bump stops along with large body shocks make the ride a bit nicer.
That would be a decent start to a rock crawler
next you need to get into the engine for some real power