Question:
Generac Quicksilver 5kw Generator in Sea Ray?
Gen set runs fine till heavy load placed on. Gen voltage goes from 120 to 150 then back to zero, then back to 150 and so on . Removing load does not stop voltage oscellation. What is the fix? Thanks.
Answer by robert r
bad ground (loose/corroded wire) clean and/or repair as needed
bad voltage regulator, find and replace as needed,
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internal circuit breaker, reduce the load or get 10 or 15 kw gen
this may not make sense to many folks but have you tried changing the spark plug? If the plug is fouled the genset will do exactly what you are presenting. I know for ours was doing the same and once the plug was changed she ran fine. Give it a shot!
I would check what the other two have suggested. There are several things that need checking. Make sure your engine speed is 3600 rpm. You will need a hertz meter to check. Run with no load and it should be around 61 htz. These units were bad for goveners not working properly. If speed is steady you need to move to the voltage regulator. It is a circuit board with six leads coming off of it. You need to check sensing voltage. This is on terminals 11 and 22. This should be around 120 volts steady. Then need to check DC output to brushes this is on terminals 1 and 4. It should be around 12v dc and steady. The leads on the regulator from left to right are 2-6-1-4-11-22. This is most likely your problem but because it can cost close to 400.00 dollars I would check everything else out first.
Because of its age some parts are very difficult to find anymore. There are several other things it could be but difficult to test.
You may be better having someone who works on these units check it out. It can save you money in the long run.
I work on gen sets all the time and most of the time can find the problem in less than 30 min.