Caterpillar: what will happen inside an outboard engine if you change to neutral while under heavy load?

heavy engine

Frequently Asked Question:

what will happen inside an outboard engine if you change to neutral while under heavy load?

My wife hit the engine into neutral as we were working the engine hard. Engine stopped immediately. Now engine starts, but although prop turns- it cannot deliver power.

Answer by Richard C
There are several design features that manufacturers use to prevent damage to your engine. Most have gear shift – throttle interlocks, so you have to retard throttle before you shift. However there is a grove machined into the drive shaft, that will sheer (brake) under loads. Perhaps that’s what happened in this case. Marine mechanics see this every couple years, so it’s not that common. There are of course other possibilities.

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2 Responses to Caterpillar: what will happen inside an outboard engine if you change to neutral while under heavy load?

  1. 45 cal says:

    Have it checked out>As there are quite a lot that could of happened>

  2. jtexas says:

    props with thru-hub exhaust have a rubber bushing designed to absorb shocks like the one you described.

    if the engine revs but the boat don’t go faster (kinda like a slipping clutch in a manual shift car), the prop is “spun”. The prop might look like it’s spinning up fine with no load on it. And you won’t necessarily be able to detect it from visual inspection.

    to verify, paint or scribe a mark across the inner prop hub and the rubber bushing. put the boat in the water & rev it up in gear (might not even have to take it off the trailer).

    if your marks no longer line up, then the prop hub is spun.

    a prop shop can re-hub it for a reasonable price.

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